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Home > All Collections > PU Foam Machine

PU Foam Machine

Foaming RS Film - Meet Customer Needs on Foam Production Lines

IF-FZS Re-Bonding Foam Machine

Professional Mattress Foam Machines

Foaming · Slicing · CNC Cutting · Recycling · Compress Packing

Mattress foam machines are the foundation of complete block production, precision slicing, and ecological recycling. From high-capacity continuous foaming plants to automated storage racks, high-precision CNC contour cutters, and space-saving compress roll-pack packaging systems, our industrial-grade equipment handles the entire lifecycle of mattress foam. We design our plants to maximize chemical yields, reduce scrap waste, and optimize labor overhead.

PU Foam Memory Foam Rebonded Foam Latex Convoluted Foam

15+

Years
in business

50+

Export
countries

3,000+

Machines
installed

Available Foam Production & Processing Types

Whether you are chemical foaming, slicing sheets, cutting custom contours, or packing finished beds, select the stage that fits your factory workflow.

Foaming & Storage

Chemical raw mixing → cured blocks

IF-FF4 · IF-FF3 · IF-FS

Slicing & Profiling

Bulk blocks → uniform sheets/profiles

IF-LT1650 · IF-FPQ1 · IF-YX01

CNC Contour Cutting

Detailed shapes & ergonomic designs

IF-CNCH · IF-CNCV · IF-CNCVH

Recycling & Packaging

Crush & rebond scraps / compress rolls

IF-FZS1/2 · IF-FB02 · IF-FFS3

Find Your Best Mattress Foam Solution

Match your factory expansion targets, chemical mixing capacity, and layout goals with our specialized foam machines.

Your scenario	Recommended Setup	Why
Processing blocks only (No chemical foaming)	IF-FZQ3 + IF-FB02	Buy foam blocks locally, slice them to size with vertical manual cutters, and compress flat to save shipping costs.
Small-scale foaming & zero-waste recycling	IF-FF3 + IF-FZS1/2 + IF-FFS3	Box foaming yields custom blocks on demand. Crushed scraps are mixed with chemical binders and steamed back into profitable rebonded blocks.
Industrial mass continuous block production	IF-FF4 + IF-FS + IF-LT1650/2450	Fully continuous horizontal chemical foaming plant linked directly with vertical storage conveyors and high-speed long-track slab splitters.
High-precision contour & cushion profiling	IF-CNCH + IF-CNCVH + IF-YX01/02	Double-blade & horizontal CNC systems cut intricate cooling grooves, while profiling machines create ergonomic convolute egg-crate cushions.

Real Customer Case Studies

See how mattress manufacturers transitioned from buying expensive third-party sheets to running automated foaming plants, zero-waste crushing systems, and integrated block storage.

Starting up

"Buying pre-cut foam sheets was killing our margins. Now, cutting our own blocks with vertical splitters and roll-packing has slashed our logistics cost by 70%."

Bought: IF-FZQ3 + IF-FB02

40-60 mattresses/day capacity

I'm starting up →

Scaling up

"Our box foaming setup is extremely reliable, but foam scrap waste was building up. Adding the high-power crusher and steam rebonding machine completely saved our workshop."

Bought: IF-FF3 + IF-FZS1/2 + IF-FFS3

Zero-waste factory achieved

I'm scaling up →

Going premium

"Our continuous foaming plant has been flawless. Adding automated block storage vertical racks and long-track horizontal splitters reduced our manual handling by 80%."

Bought: IF-FF4 + IF-FS + IF-LT1650/2450

Full automatic chemical foaming

I need precision →

Mattress Foam Machine Quick FAQs

The IF-FF3 Box Foaming Machine is ideal for plants producing up to 10-15 blocks per day, allowing low initial investment and easy density/color changes. For high-volume mass production (exceeding 10-15 blocks per hour), the IF-FF4 Horizontal Continuous Foaming Plant provides a fully automated, non-stop conveyor system.

Foam blocks require 24 to 48 hours of curing before splitting. The IF-FS Foam Block Storage system organizes fresh blocks vertically using automated lifters, overhead crane systems, and conveyor lines, reducing curing footprint space by up to 60%.

Leftover scrap foam is processed through the high-power IF-FFS3 Crushing machine. The resulting granules are mixed with our specialized chemicals/binders and compressed inside the IF-FZS1/2 steam chamber to produce dense, high-performance rebonded blocks.

Yes. The heavy-duty IF-FB02 Compress Packing Machine and IF-FCR3 Roll Compressor are designed to compress and roll high-density memory foam, latex, and hybrid foam beds into compact space-saving cylinders without damaging the foam's recovery structure.

Yes, we are a full-solution partner. We supply continuous-form chemical raw materials, TDI/Polyol binders, high-performance foaming paper rolls to line conveyor channels, as well as handling tools like IF-FC clamps.

Full Mattress Machine Lineup

Beyond foam production, we provide the complete range of high-performance machinery required for a fully automated mattress factory. All equipment is backed by lifetime technical support to keep your business moving. Compare specs or contact us for a recommendation.

Mattress Panel Production Line → Pocket Spring Production Line → Smart Mattress Tape Edge Production Line → Mattress Border Decorating Line → Automatic Mattress Assembly & Glue Spray Line → Automatic Mattress Packing & Roll-Pack Line →

FEATURED

IF-FF3 Automatic Box Foaming Machine

00139

IF-FYP6/7/10 Carrousel Splitting Foam Cutting Machine

00140

IF-Z2-PGY High Speed Sofa Zig-zag Spring Forming Machine

IF-Z2-PGY

IF-P130-1 CNC Automatic Pocket Spring Coiling Machine

IF-P130-1

IF-B90 High Speed Computerized Bonnell Spring Coiling Machine

IF-B90